The 3 tons industrial waste incinerator is a medium-capacity thermal treatment system specifically engineered for factories, manufacturing plants, and industrial complexes requiring safe, on-site disposal of process waste. This robust system combines high-temperature destruction efficiency with compact footprint advantages, making it ideal for industries generating 2-4 tons of combustible waste daily.
✔ 24/7 Operation – Continuous processing capability
✔ Multi-Waste Compatibility – Handles hazardous/non-hazardous industrial waste
✔ Energy Recovery Options – Steam/heat generation for plant reuse
✔ Regulatory Compliance – Meets EPA, EU WI BAT, and China GB standards
|
Parameter |
Specification |
|
Capacity |
3 tons/day (125 kg/hour) |
|
Combustion Temp |
Primary: 850-950°C |
|
Residence Time |
≥2 seconds @ >850°C |
|
Fuel Consumption |
12-15 L diesel/hour |
|
Power Requirement |
380V/50Hz/25kVA |
|
Footprint |
6.5m(L)×3.2m(W)×4.8m(H) |
● Rotary Kiln Technology (Optional):
◎ 15° inclined rotation for optimal waste mixing
◎ Variable speed control (0.5-3 rpm)
● Dual Fuel System:
◎ Primary: Natural gas/diesel
◎ Backup: Biofuel/waste oil
● AI-Optimized Combustion:
◎ Real-time O₂ adjustment (±0.5%)
◎ Predictive slagging control
● Manufacturing Waste:
◎ Textile scraps
◎ Rubber/plastic rejects
◎ Paper/pulp residues
● Chemical Industry:
◎ Organic solvents (≤5% chlorine)
◎ Pharmaceutical by-products
◎ Paint sludge
● Specialty Applications:
◎ Contaminated packaging
◎ Filter cakes
◎ Absorbent materials
✖ Radioactive waste
✖ Mercury-containing devices
✖ Explosive substances
✖ Whole tires (>5cm pieces acceptable)
● Three-Stage Scrubbing:
1. Dry lime injection (acid gas neutralization)
2. Activated carbon adsorption (heavy metals/dioxins)
3. Baghouse filtration (PM<10 mg/Nm³)
● Continuous Monitoring:
◎ CO, NOx, SO₂ real-time analyzers
◎ Data logging for compliance reporting
● Automated Quench System:
◎ Reduces ash temp from 600°C to <50°C
◎ Water recycling (closed-loop)
● Metal Recovery:
◎ Magnetic separator for ferrous metals
◎ Eddy current for non-ferrous
● Processed Waste: Fabric scraps, dye containers
● Special Features:
◎ High-velocity burners for synthetic fibers
◎ N₂ injection for NOx control
● Processed Waste: Packaging, organic residues
● Special Features:
◎ Odor control biofilter
◎ Fat/oil auxiliary fuel system
● Processed Waste: Plastic casings, circuit boards
● Special Features:
◎ Halogen scrubber (Br/Cl)
◎ Precious metal recovery
|
Component |
Daily Cost (USD) |
|
Fuel |
85−85−120 |
|
Electricity |
25−25−40 |
|
Labor |
60−60−80 |
|
Maintenance |
15−15−25 |
|
Total |
185−185−265 |
● Capital Cost: 150,000−150,000−220,000
● Savings vs Offsite Disposal: $180/ton
● Payback Period: 14-22 months
● Lifetime: 10-12 years
● Explosion Relief Doors (5 psi burst pressure)
● Emergency Quench (10,000 L/hr capacity)
● Seismic Bracing (Zone 4 compliance)
|
Interval |
Tasks |
|
Daily |
Ash removal, burner inspection |
|
Weekly |
Scrubber nozzle cleaning |
|
Monthly |
Refractory inspection, fan balancing |
|
Annually |
Full system overhaul |
Location: Guangdong, China
Waste Stream: 2.8 tons/day mixed plastics & oils
Solution: 3-ton incinerator with waste heat boiler
Results:
✔ 100% on-site disposal (zero transport costs)
✔ Steam generation = 800 kg/day reused in painting line
✔ ROI achieved in 19 months
|
Method |
Cost/Ton |
Space Needed |
Regulatory Risk |
|
Landfill |
120−120−180 |
High |
Increasing |
|
Offsite Incineration |
200−200−300 |
None |
Medium |
|
3-Ton Onsite Incinerator |
65−65−90 |
Moderate |
Controlled |
● Basic Model: Standard combustion + dry scrubber
● Advanced Model: Energy recovery + SCR
● Hazardous Waste Package: Enhanced monitoring
● Delivery: 12-16 weeks
● Installation: 2-3 weeks
● Training: 5-day onsite program
This 3 tons industrial waste incinerator delivers:
✅ Regulatory-compliant waste destruction
✅ Cost-effective alternative to disposal services
✅ Energy recovery potential
✅ Industry-specific engineering
· Medium-sized manufacturers
· Industrial parks with shared waste
· Facilities with consistent waste streams
Contact our industrial solutions team for waste testing and feasibility studies.
Address
Qiqiao Town Economic Development Zone, Botou City, Hebei Province, China
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