Beijing Hongsheng Hangkai Environmental Protection Technology Co., Ltd.
Beijing Hongsheng Hangkai Environmental Protection Technology Co., Ltd.
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100 Tons Domestic Waste Incinerator
  • 100 Tons Domestic Waste Incinerator100 Tons Domestic Waste Incinerator

100 Tons Domestic Waste Incinerator

The 100 tons domestic waste incinerator represents the pinnacle of large-scale urban waste-to-energy technology, designed specifically for megacities and regional waste treatment centers. This state-of-the-art facility combines massive processing capacity with advanced energy recovery and ultra-low emissions technology, making it the optimal solution for cities facing waste management crises while pursuing carbon neutrality goals.

The 100 tons domestic waste incinerator represents the pinnacle of large-scale urban waste-to-energy technology, designed specifically for megacities and regional waste treatment centers. This state-of-the-art facility combines massive processing capacity with advanced energy recovery and ultra-low emissions technology, making it the optimal solution for cities facing waste management crises while pursuing carbon neutrality goals.

100 tons domestic waste incinerator System Overview

1 Core Specifications

● Processing Capacity: 100 tons/day (4,167 kg/hour)

● Annual Throughput: 36,500 tons (base operation)

● Plant Footprint: 35m × 22m × 28m (standard configuration)

● Design Lifecycle: 25+ years with proper maintenance

2 Key Performance Indicators

● Calorific Utilization: 10-12 MJ/kg (MSW)

● Volume Reduction: >90% of input waste

● Mass Reduction: 70-75% of input waste

● Availability Factor: >92% (8,000+ operational hours/year)

100 tons domestic waste incinerator Advanced Technological Features

1 Cutting-Edge Combustion System

● Multi-stage grate technology (Martin or Von Roll design)

◎ Drying zone (200-300°C)

◎ Gasification zone (400-600°C)

◎ Main combustion zone (850-950°C)

◎ Burn-out zone (1,000-1,100°C)

● Oxygen-enriched combustion for complete burnout

● Automatic waste feeding with crane/shovel system

2 Unparalleled Energy Recovery

● Steam Generation: 25-30 tons/hour @ 40 bar/400°C

● Power Generation Options:

◎ Conventional steam turbine: 6-7.5 MWe

◎ ORC turbine (for lower temps): 4.5-5.5 MWe

◎ Combined cycle configuration: 8-9 MWe

● Heat Recovery Applications:

◎ District heating (50-90°C water)

◎ Industrial process steam

◎ Seawater desalination

3 Next-Generation Pollution Control

● Integrated Flue Gas Treatment Train:

1. SNCR (Selective Non-Catalytic Reduction) for NOx

2. Semi-dry absorption (lime slurry)

3. Activated carbon injection

4. Fabric filter (baghouse)

5. Wet scrubber polishing

6. SCR (Selective Catalytic Reduction) as optional

● Emission Performance:

◎ Particulates: <3 mg/Nm³

◎ HCl: <8 mg/Nm³

◎ SO₂: <15 mg/Nm³

◎ NOx: <45 mg/Nm³

◎ Dioxins: <0.03 ng TEQ/Nm³

100 tons domestic waste incinerator Urban Implementation Advantages

1 Space Optimization

● Vertical design option (reduces footprint by 30%)

● Underground waste bunker configurations

● Rooftop solar PV integration potential

2 Smart City Integration

● IoT-enabled performance monitoring

● AI-driven combustion optimization

● Blockchain-based emission reporting

● Grid-responsive power generation

3 Economic Benefits

● Revenue Streams:

◎ Waste tipping fees

◎ Energy sales (electricity/heat)

◎ Recyclables recovery

● Job Creation:

◎ 15-20 direct operational positions

◎ 50+ indirect maintenance/support roles

100 tons domestic waste incinerator Technical Specifications

Subsystem

Specification

Waste Crane

5-ton capacity, automated grab

Grate System

6-zone reverse-acting

Boiler

30 t/h, natural circulation

Turbine

Condensing/extraction type

Flue Gas Volume

75,000-85,000 Nm³/hr

Ash Handling

Wet/dry systems available

Control System

Distributed control system (DCS)

100 tons domestic waste incinerator Case Study: Shanghai Waste-to-Energy Plant

Project Details:

● Commissioned: 2022

● Configuration: 3×100-ton lines

● Service Area: 1.8 million residents

● Investment: $150 million USD

Performance Metrics:

● Annual Waste Processed: 330,000 tons

● Power Generation: 180 GWh/year

● Emission Levels: 30% below EU standards

● Landfill Diversion: 92% of municipal waste

100 tons domestic waste incinerator Maintenance & Operational Excellence

1 Automated Maintenance Systems

● Robotic boiler tube cleaning

● AI-powered predictive maintenance

● Augmented reality troubleshooting

2 Safety Systems

● Explosion prevention controls

● Emergency quench system

● Seismic reinforcement options

3 Operational Parameters

● Staffing Requirement: 5-8 operators per shift

● Maintenance Downtime: <8% annually

● Online Factor: >92%

100 tons domestic waste incinerator Environmental Compliance

Parameter

Performance

Regulatory Benchmark

Particulate Matter

<3 mg/Nm³

EU IED BREF (2023)

HCl

<8 mg/Nm³

US EPA MACT

Hg

<0.01 mg/Nm³

Japan JIS K 0227

Dioxins

<0.03 ng TEQ/Nm³

Stockholm Convention


100 tons domestic waste incinerator Implementation Timeline

Phase

Duration

Key Activities

Feasibility Study

3-6 months

Site assessment, waste analysis

Engineering Design

6-9 months

Detailed engineering, permitting

Construction

18-24 months

Civil works, equipment install

Commissioning

3-4 months

Testing, performance verification

Full Operation

Month 28+

Commercial operation

100 tons domestic waste incinerator Conclusion

The 100 tons domestic waste incinerator establishes new benchmarks for:

✅ Urban waste processing capacity

✅ Renewable energy generation

✅ Environmental performance

✅ Smart city integration

Strategic Value for Cities:

● Essential infrastructure for population centers >3 million

● Key component of circular economy strategies

● Critical solution for coastal cities with land constraints

Recommended Next Steps:

1. Waste composition analysis

2. Site suitability assessment

3. Energy offtake agreement planning

4. Financial modeling

Contact our megacity solutions team for detailed proposals and references.


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