3 Tons Domestic Waste Incinerator

The 3 Tons Domestic Waste Incinerator is a medium-capacity thermal treatment system specifically engineered for factories, manufacturing plants, and industrial complexes requiring safe, on-site disposal of process waste. This robust system combines high-temperature destruction efficiency with compact footprint advantages, making it ideal for industries generating 2-4 tons of combustible waste daily.

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Product Description

As one of professional high quality 3 Tons Domestic Waste Incinerator manufacturer, you can rest assured to buy 3 Tons Domestic Waste Incinerator from Hongsheng and we will offer you the best after-sale service and timely delivery.The 3 tons industrial waste incinerator is a medium-capacity thermal treatment system specifically engineered for factories, manufacturing plants, and industrial complexes requiring safe, on-site disposal of process waste. This robust system combines high-temperature destruction efficiency with compact footprint advantages, making it ideal for industries generating 2-4 tons of combustible waste daily.

Key Industrial Advantages

✔ 24/7 Operation – Continuous processing capability

✔ Multi-Waste Compatibility – Handles hazardous/non-hazardous industrial waste

✔ Energy Recovery Options – Steam/heat generation for plant reuse

✔ Regulatory Compliance – Meets EPA, EU WI BAT, and China GB standards

3 tons industrial waste incinerator Technical Specifications

1 Core System Parameters

Parameter	Specification
Capacity	3 tons/day (125 kg/hour)
Combustion Temp	Primary: 850-950°C Secondary: 1,100-1,200°C
Residence Time	≥2 seconds @ >850°C
Fuel Consumption	12-15 L diesel/hour
Power Requirement	380V/50Hz/25kVA
Footprint	6.5m(L)×3.2m(W)×4.8m(H)

2 Advanced Combustion Features

● Rotary Kiln Technology (Optional):

o 15° inclined rotation for optimal waste mixing

o Variable speed control (0.5-3 rpm)

● Dual Fuel System:

o Primary: Natural gas/diesel

o Backup: Biofuel/waste oil

● AI-Optimized Combustion:

o Real-time O₂ adjustment (±0.5%)

o Predictive slagging control

3 tons industrial waste incinerator Industrial Waste Processing Capabilities

1 Approved Waste Types

● Manufacturing Waste:

o Textile scraps

o Rubber/plastic rejects

o Paper/pulp residues

● Chemical Industry:

o Organic solvents (≤5% chlorine)

o Pharmaceutical by-products

o Paint sludge

● Specialty Applications:

o Contaminated packaging

o Filter cakes

o Absorbent materials

2 Prohibited Materials

✖ Radioactive waste

✖ Mercury-containing devices

✖ Explosive substances

✖ Whole tires (>5cm pieces acceptable)

3 tons industrial waste incinerator Pollution Control System

1 Emission Management

● Three-Stage Scrubbing:

1. Dry lime injection (acid gas neutralization)

2. Activated carbon adsorption (heavy metals/dioxins)

3. Baghouse filtration (PM<10 mg/Nm³)

● Continuous Monitoring:

◎ CO, NOx, SO₂ real-time analyzers

◎ Data logging for compliance reporting

2 Ash Handling

● Automated Quench System:

◎ Reduces ash temp from 600°C to <50°C

◎ Water recycling (closed-loop)

● Metal Recovery:

◎ Magnetic separator for ferrous metals

◎ Eddy current for non-ferrous

3 tons industrial waste incinerator Industry-Specific Applications

1 Textile Manufacturing

● Processed Waste: Fabric scraps, dye containers

● Special Features:

◎ High-velocity burners for synthetic fibers

◎ N₂ injection for NOx control

2 Food Processing

● Processed Waste: Packaging, organic residues

● Special Features:

◎ Odor control biofilter

◎ Fat/oil auxiliary fuel system

3 Electronics Assembly

● Processed Waste: Plastic casings, circuit boards

● Special Features:

◎ Halogen scrubber (Br/Cl)

◎ Precious metal recovery

3 tons industrial waste incinerator Operational Economics

1 Cost Analysis

Component	Daily Cost (USD)
Fuel	85−85−120
Electricity	25−25−40
Labor	60−60−80
Maintenance	15−15−25
Total	185−185−265

2 ROI Calculation

● Capital Cost: 150,000−150,000−220,000

● Savings vs Offsite Disposal: $180/ton

● Payback Period: 14-22 months

● Lifetime: 10-12 years

3 tons industrial waste incinerator Safety & Maintenance

1 Protection Systems

● Explosion Relief Doors (5 psi burst pressure)

● Emergency Quench (10,000 L/hr capacity)

● Seismic Bracing (Zone 4 compliance)

2 Maintenance Schedule

Interval	Tasks
Daily	Ash removal, burner inspection
Weekly	Scrubber nozzle cleaning
Monthly	Refractory inspection, fan balancing
Annually	Full system overhaul

3 tons industrial waste incinerator Case Study: Automotive Parts Factory

Location: Guangdong, China

Waste Stream: 2.8 tons/day mixed plastics & oils

Solution: 3-ton incinerator with waste heat boiler

Results:

✔ 100% on-site disposal (zero transport costs)

✔ Steam generation = 800 kg/day reused in painting line

✔ ROI achieved in 19 months

3 tons industrial waste incinerator Comparison with Alternatives

Method	Cost/Ton	Space Needed	Regulatory Risk
Landfill	120−120−180	High	Increasing
Offsite Incineration	200−200−300	None	Medium
3-Ton Onsite Incinerator	65−65−90	Moderate	Controlled