● Massive Processing Capacity: Handles 500kg per cycle (equivalent to 1 adult bovine or 10-15 swine)
● Military-Grade Construction: Designed for continuous operation in harsh environments
● Future-Proof Technology: Compatible with IoT monitoring and AI-driven combustion optimization
● Triple-Chamber Combustion System (Primary/Secondary/Tertiary)
● Integrated Heat Recovery Module (Optional 50kW thermal output)
● Self-Cleaning Gas Treatment (Automated scrubber flushing system)
|
Parameter |
Specification |
|
Structural |
|
|
Chamber Material |
310S Stainless Steel + Alumina-Silicate Refractory |
|
Wall Thickness |
250mm (3-layer insulated) |
|
Loading Door |
1000×800mm (Hydraulic-assisted, double-sealed) |
|
Performance |
|
|
Primary Chamber |
900-1100°C (Retention time: 120min) |
|
Secondary Chamber |
1100-1300°C (3-second residence) |
|
Tertiary Chamber |
600-800°C (Catalytic converter optional) |
|
Fuel System |
|
|
Multi-Fuel Capability |
Diesel/LPG/Natural Gas/Biogas |
|
Consumption Rate |
35-45L/hr (Diesel @ full load) |
|
Emission Control |
|
|
Particulate Matter |
<30mg/Nm³ (With scrubber) |
|
Dioxin/Furan |
<0.1ng TEQ/Nm³ |
|
Dimensions |
|
|
Footprint |
3500×2200×2500mm |
|
Chimney |
8-10m (Stack sampling port included) |
● Industrial PC-Based HMI with:
◎ Real-time O₂/CO/CO₂ monitoring
◎ Automatic fuel-air ratio adjustment
◎ Predictive maintenance alerts
● Cloud Connectivity:
◎ Remote performance monitoring
◎ Automated report generation for regulators
● Class 1 Div 2 Explosion-Proof electrical components
● Emergency Quench System (200L water reserve)
● Negative Pressure Interlock prevents door opening during operation
● Continuous Feed Mechanism (For high-volume operations)
● Waste Heat Boiler (Steam generation up to 150kg/hr)
● Mobile Configuration (Trailer-mounted with 20ft container compatibility)
1. Pre-heat Cycle (30min to reach 600°C)
2. Batch Loading (500kg max via overhead hoist system)
3. Seal Verification (Pressure test before ignition)
● Primary Decomposition (90min @ 950°C)
● Volatile Gas Destruction (45min @ 1200°C)
● Final Oxidation (30min @ 800°C with excess air)
● Dry Ash Extraction (<3% original mass)
● Automated Scrubber Cleaning (Every 5 cycles)
● Data Archiving (Compliance records stored for 5 years)
● Destruction Efficiency: 99.99% for prions (Tested with BSE-infected material)
● Energy Recovery: Up to 1.2Mcal/hr recoverable heat
● Uptime: 95% availability (Scheduled maintenance every 200hrs)
● 50% Faster than conventional 2-chamber designs
● 40% Lower OpEx than comparable models
● 30% Longer refractory lifespan
● EU: Meets 2010/75/EU IED requirements
● USA: EPA 40 CFR Part 60 Subpart EEE
● Asia: GB18484-2020 (China), CPCB India
|
Pollutant |
Measured Value |
Regulatory Limit |
|
Particulates |
28mg/Nm³ |
50mg/Nm³ |
|
HCl |
8mg/Nm³ |
10mg/Nm³ |
|
CO |
45ppm |
100ppm |
● Foundation: 300mm reinforced concrete (6m×3m)
● Utilities:
◎ 380V 3-phase 15kW power
◎ Compressed air (6bar, 0.5m³/min)
◎ Water supply (For scrubber)
● Service Clearance: 3m all around
● Waste Holding Area: 10m² covered space recommended
● Ash Storage: Dedicated 2m³ containment
● Daily: Burner nozzle inspection, ash removal
● Weekly: Refractory surface examination
● Quarterly: Full emission system calibration
● Combustion nozzles (Set of 3)
● Thermocouple array
● Scrubber packing media
● Location: Guangdong Province, China
● Performance: Processed 12 tons/day during outbreak
● Result: 100% pathogen containment
● Facility: San Diego Wildlife Park
● Adaptation: Specialized large-carcass loading system
● Benefit: 75% reduction in disposal costs
The 500kg Animal Carcass Incinerator sets new benchmarks for large-scale biosecurity waste management, combining unmatched capacity with precision emission control. Its modular architecture allows adaptation to diverse operational requirements, from emergency disease response to routine agricultural waste processing.
For organizations requiring absolute reliability in mass mortality events or continuous waste processing, this system delivers technical superiority while maintaining full regulatory compliance.
Address
Qiqiao Town Economic Development Zone, Botou City, Hebei Province, China
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